w810i XS++ 3.1 flashing woes

[airfoil]

Hi everyone,
I have a W810i which went into a spin after I foolishly took out the memory stick while the phone was still on. After this, the white screen effect began.

I have done the following so far, after hundreds of tries (literally!):

1. Backed up GDFS
2. Flashed Main with W810_R4EA031_MAIN_GENERIC_HN_RED49 and FS with W810_R4EA031_FS_EUROPE_2_RED49 successfully. (Thanks to mohdumer!).

I have then tried to Customize the phone back to S_Asia_Levan many times, but failed. Next, I tried to Customize to Eurpoe_2 specs, in an effort to match the FS file in #2 above.

The flash starts successfully about one time in 75, but is getting stuck at the "Activating filesystem" point. Here's the log:

13:50:18|
13:50:18| Attempting to open the interface...
13:50:18|
13:50:18| TURN OFF PHONE!
13:50:18| Hold 'C' button on phone and connect phone NOW.
13:50:18| You have 30 seconds...
13:50:18|
13:50:23| Baseband ID: 8040
13:50:23| Protocol Version: 3.1
13:50:23|
13:50:23| Sending db2010_cid00_prodid_p3l.bin...
13:50:23| Applet ID: 061113 1250 ALUCXC125872_COMPACTPRODUCTION_ID_LOADER P3L
13:50:23| This is a PRODUCTION_ID loader
13:50:23| Activating GDFS...
13:50:24| Phone name detected!
13:50:24|
13:50:24| Profiling SEMC phone...
13:50:24| Platform: DB2010
13:50:24| OTP CID: 49
13:50:24| EROM CID: 49
13:50:24| EROM Color: Red
13:50:24| IMEI: 35906100xxxxxx
13:50:24| Phone ID: W810
13:50:24| Region: S_ASIA_LEVAN
13:50:24| CDA: CDA102555/110 R2A
13:50:24| Firmware Version: R4ED001
13:50:24| EROM: n/a
13:50:24| Ready for operation!
13:50:27| ~~~~~~~~~~ Custpack information ~~~~~~~~~~
13:50:27| Custpack: EUROPE_1 (CDA102494/108) (W810)
13:50:27| Generic(non-branded) custpack: Yes
13:50:27| Allowed languages: en, pt, es, fr,
13:50:27| ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
13:50:29| ~~~~~~~~~~ Custpack information ~~~~~~~~~~
13:50:29| Custpack: EUROPE_2 (CDA102494/15) (W810)
13:50:29| Generic(non-branded) custpack: Yes
13:50:29| Allowed languages: en, fr, de, tr, st, zu,
13:50:29| ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
13:50:30|
13:50:30| Sending db2010_cid49red_cs_r3a010.bin...
13:50:33| Applet ID: 070524 1030 AN2CXC1327364_COMPACT_SEMC_CS_LOADER__R3A010
13:50:33| This is a CHIPSELECT loader
13:50:33| Activating loader...
13:50:33| Activating GDFS...
13:50:52| This loader is UNLOCKED
13:50:52| Success! CS-loader has been unlocked!
13:50:52| Uploading customization files to phone...
13:50:52| Uploading /tpa/preset/custom/CONTENT_DOWNLOAD_HOOK.itm...
13:50:52| Activating filesystem

Please help me get past this roadblock! I have tried customizing via the FSX route but have been unsuccessful in getting XS++ past the first couple of steps there.

Thanks in advance!